Heavy Metal and Aluminium Fabrication Techniques to Continuously Improve the Product Features

 

Heavy metal fabrication Brisbane entails constructing large and heavy structures and parts for various applications. These parts cannot be easily moved through the fabrication shop and as such, the process involves the use of cranes and forklifts which can cause a lot of disruption.

Dust and fumes are another big challenge of heavy fabrication services Brisbane which if not contained, cause an unpleasant and unhealthy environment for all. So, a specialized heavy fabrication services Brisbane would consider building temporary enclosures around the work area and keep all cutting, welding, grinding and portable extraction equipment there. This will not only help in containing harmful dust and dirt particles, but also result in overall better quality work.

Heavy fabrication services Brisbane is quite a different process to those used for sheet materials and extrusions. Shears won’t be able to cut a thick plate and a press brake won’t be able to bend it.  A turret punch will not work on thick sheet materials. Resistance welding is not appropriate for heavy fabrication services Brisbane as it requires too much energy and takes too long to be a viable joining process for heavy metal fabrication processes.

Use of specialized equipment and techniques

Moreover, welding heavy metal fabrication is often subjected to high loads. So, the welded joints should be inspected to safeguard them against failure with methods such as mag particle, eddy currents or ultrasound. As such, heavy metal fabrication requires specialized equipment, tools, and techniques to accomplish the task with perfection. The use of heavy fabrication services includes military items such as tanks and gantries, access walkways, and large scale agricultural machines and equipment.

Techniques of aluminium fabrication

Aluminium is a composite material that offers a range of benefits for aluminium fabrication Brisbane process such as robustness, durability and lightweight. Cold pressing is used to mould aluminium and bend it into the desired shape. It involves aluminium slugs moulded into the preferred form with the help of hydraulics to apply extreme pressure on the metal when it is in a cool state.

Aluminium fabrication Brisbane is required in a variety of heavy metal fabrication processes. Deep drawing is commonly used in aluminium fabrication Brisbane processes which involves pushing a sheet of a relatively soft alloy into a female draw cavity. This aluminium fabrication Brisbane method produces seamless products. Aluminium alloys used for deep drawing process include 3003, 5005 and 5052 grades.

Use of aluminium in various industrial applications

Aluminium is an easy metal to work with, thanks to its softness and recyclability. It has a much higher strength-to-weight ratio, compared to steel. That’s why it is used in the aerospace industry to make wings, fuselages, and other parts of aeroplanes. It is resistant to corrosion and non-toxic which makes it a popular choice for the food preparation industry. Aluminium can be used for a variety of fabrication processes such as extrusions, forming, casting, machining, adhesive bonding, and waterjet cutting. Power grids use aluminium wiring and conductors. As the metal can efficiently absorb crash forces, it is also used in making automobiles.

Choosing the right fabricator for your heavy metal and aluminium fabrication needs

Just because a business bills itself as a fabrication shop does not mean that it can efficiently do aluminium fabrication Brisbane projects or is capable of providing you heavy fabrication services Brisbane. The fab shop should have the right equipment, capabilities, and skillsets in-house to accomplish heavy metal and fabrication works with perfection and accuracy.

If you are looking for a fabricator for your heavy metal fabrication or aluminium fabrication services, Brisbane Metal Products (BMP) can provide you with the right solution for all your needs in a cost-effective way. BMP offers turnkey heavy metal and aluminium fabrication services Brisbane to a broad range of industries. With over 50 years of experience in the industry, BMP is uniquely positioned to take your project from design to finish. The fab shop is equipped with state-of-the-art fabrication technology. The company’s fabrication capabilities include working with a variety of metals including aluminium, stainless steel, bronze, titanium and more.