Design Strategy Elements for Cost-Effective Custom Fabrication With a Higher Productivity Rate

Custom metal fabrication is used in a variety of industrial applications involving sheet metal, precision tubes, laser cladding, architectural panels, structural beams, electron beam welding, artistic elements, etc. Fabricated metal parts are preferred for their broader range of mechanical properties. These parts are durable and offer high excellent structural strength and longevity. The machines used in metal fabrication Brisbane have high replicating capabilities that make it possible to produce parts at a low cost per unit. The fabricator works closely with the customer to take minimise the overall cost out of the broader process. It could include changes in component design and delivery schedules, among other things.

Elements of design strategy

Sheet metal fabrication involves a set of design strategies to develop a sheet metal product. Choosing a less expensive material in the design strategy, such as using aluminium instead of copper, would helps in keeping the fabrication costs low. Also, as stock sizes are anyways cheaper than metal sheets, the former should be chosen in the design strategy to keep the costs low. Take note that sheet metal parts start flat, so a common gauge should be used for all its features and functionalities.

Care should be taken to design simple angled bends with a bigger radius as the bend angle becomes smaller while fabricating a workpiece due to an increase in strain on it. The hole size should also be kept larger than the thickness of the material as the cost of smaller holes is higher. Additionally, smaller holes may can also easily cause distortion during cutting. The design should be kept simple so that the conventional press brake can be used for forming and bending purposes. Choose a metal with a lower tolerance, it will have a lower defection rate while providing you with a higher production rate.

Laser cutting for precise cuts

Laser cutting is an energy-efficient technique used by fabricators that provides precise cuts in sheet metals.  On the other hand, punch cutting is ideal for small size applications. Cutting is followed by forming or material deformation. The process includes rolling, spinning, bending, welding, and stamping. The prototyped parts are finished with an abrasive to eliminate all rough spots and edges to provide it the perfect finishing that may be followed by a finish progress process such as painting and anodizing. 

A variety of custom metal fabrication Brisbane approaches are followed by the fabricators,. Simple fabrication processes have a quick turnaround and a steady cash flow while complex jobs, such as those involving a nuclear facility or refinery may take months for the fabricators to plan, coordinate and complete a single job.

Shifting technology focus on to custom fabrication

Metal fabrication Brisbane may involve a narrow or broad technology focus, based on the requirements of the project. For example, a high-end prototyping project would require broader use of technology while a cutting and bending operation will have only a narrow use of technology. Still, some other custom metal fabrication Brisbane processes may involve broad technology mixes to accomplish tasks related to cutting, grinding, powder coating, complete assembly, and stamping.

Custom metal fabrication Brisbane services may extend to private-label work wherein the fabricator handles all aspects of supply chain management, manufacturing and logistics, producing, assembling and shipping products directly to their customer’s customers.

Achieving complex custom fabrication with robotics

As a leading custom metal fabrication Brisbane provider, Brisbane Metal Products (BMP) makes use of the cutting-edge fabrication tools and techniques to fulfil the requirements of a variety of metal fabrication Brisbane projects. Considering the high variety of work they process, BMP has carried out robotics integration in its fab shop that which has provided it the capability to achieve complex fabrication tasks accurately, faster and in a cost-effective way.

Sheet metal services offered by BMP include water jet, punching, laser cutting, grinding, CNC bending, metal stamping and a broad selection of metal fabrications Brisbane with all kinds of finishes and specialised requirements including standard, powder coating, anodizing and bead blasting. BMP has extensive capabilities in rapid prototyping to mass production to keep your metal fabrication Brisbane projects on track.  Leveraging the capabilities of its experienced engineers and design experiences, BMP can provide you with the parts efficiency that you need.

The advantage with Brisbane Metal Products is that the fab shop may offer you previously unheard of technology mixes to accomplish your custom fabrication requirements and provide you a competitive edge.